Original sculpt laying in the mold as it is being set up
Mold walls glued together with wooden struts to elevate the character
sticks punctured through
glue gunned in place
plaster base poured in and cooled
original headless sculpt in place on struts ready and waiting for silicone
basic head set up size comp with hand to show eye lids
lids closed
lids glimmer
lids half open
lids open. (lids removed for extreame expressions)
snail skeleton with loop ready for the shell to be added
Original skull(gray) and plaster copy made for set prop
Skull with four copies
mold with poured silicone 2/3 filled
walled off sections to cover correct parts of the sculpt without wasting expensive silicone
Silicone setting and drying ( our flat stunk)
face reject versions
snail prop
mold with foam board walls removed
cutting the mold apart with scalples and craft knives so it would come apart latterally
cut created
evry part of the mould had to be cut and picked apart. the original sculpt was destroyed in the process
hand close up as the mold is lifted
mold halves taken apart
We didnt have enough silicone so it was bodged and bulked out by rice, clay and blocks of wood which is why it looks wierd.next time I make molds will order more than enough.
both halves of the mold
broken sculpt lying on the plaster slab...
Pro metal armature lying in the empty mold to check the fit.
for both of the puppets, both halves of the mold were coated with green mix latex layer by layer. morning and evening. 8-10 layers per puppet approx
wet latex drying
base hands waiting to be attatched
base pro armature bulked out with kneadatite
drying latex...
mase armature with bulking out 1
cotton and latex mix to bulk further
muscle bulk out over skeleton bfore laying in the mold which dried hard like plastic
mold had to be weighted down
with books
a day later the mold is opened up and the fresh puppet lies within. (very light)
lis light shade will dry out and darken all the way down into the finished puppet
inconsistancies in the cast
toes needed further work
detail bonded with walls of the mold
fresh out of the mold is a thing of beauty.
this is also one of the rare photos I have of the miniature skull mold (at the base of the puppet)
flash lines galore!
needs a lot of trimming
tried with the head on for the first time
a certain excitement passes though me as I saw this as this was the first time that you could see the potential shape in tact. it was really taking shape here.
trimming the flash off
took a long time. had some help to trim both puppets from the wife while I was making other parts and concocting the latex green shades etc...
nearly trimmed.
basic trimmed puppet minus hands as new ones had to be made...
old original hand was thrown away.
showing skeleton 2 before the mold
back of the head was painted with the same latex mix which had a long drying process
starting light and drying all the way to darker green over layers of drying
head in place and drying on body
shamelessly drying the head on our wedding cake topper sculpture that was close to hand :)
puppet sat waiting
hand shaped and drying
horns painted dark gray in acrylic citadel paints
un painted and painted comp
nice shiney, new and darker dried green






























































































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